Jute:
Batch Selection:
Bast fiber used for sacking, burlap,
and twine as a backing material for tufted carpets. Jute is one of the
most affordable natural fibres and is second only to cotton in amount
produced and variety of uses of vegetable fibres. Jute fibres
are composed primarily of the plant materials cellulose (major
component of plant fibre) and lignin (major components of wood fibre).
Chemical Composition of Jute Fiber:
- Cellulose → 65.2%
- Hemi-cellulose → 22.2%
- Lignin → 12.5%
- Water Soluble matter → 1.5%
- Fat and Wax → 0.6%
Types:
1. Hassian Warp:
These
types of yarn are good, clean and free from specks with high lusture.
For manufacturing this type of yarn, clean and defect free jute is
required. To make this type of yarn clean and defect free jute is required.
Batch Selection:
Hard jute .......................................70%
Soft jute ........................................30%
Example: For 8 lbs/spyndle hassian warp
White C........................................40%
White X ...................................... 40%
Tossa ...........................................20%
2. Hassian Weft:
Soft jute ........................................30%
Example: For 8 lbs/spyndle hassian warp
White C........................................40%
White X ...................................... 40%
Tossa ...........................................20%
2. Hassian Weft:
Hassian
weft yarn is cleaner and softer than hassian warp yarn. So for hassian
weft clean fibre is required, but fibre of lower strength can be used to
hassian weft yarn.
Batch Selection:
Batch Selection:
For Heavy Yarn
Hard jute..................................30%
Soft jute ...................................70%
For Light Yarn
Hard jute .................................50%
Soft jute ...................................50%
Example: For 8.5 lbs/spyndle hassian weft
White C ...................................40%
White X ...................................40%
Tossa ........................................20%
3. Sacking Warp:
Hard jute..................................30%
Soft jute ...................................70%
For Light Yarn
Hard jute .................................50%
Soft jute ...................................50%
Example: For 8.5 lbs/spyndle hassian weft
White C ...................................40%
White X ...................................40%
Tossa ........................................20%
3. Sacking Warp:
Sacking warp jute
yarn is good and strong. Specks and colour is not important when
manufacturing this type of yarn. So, 70 to 80% Tossa jute can be used.
Batch Selection:
Batch Selection:
Hard jute ................................... 60%
Soft jute .....................................40%
Example: For 8 lbs/spyndle sacking warp
X bottom ..................................67%
S M R ......................................33%
4. Sacking Weft:
Soft jute .....................................40%
Example: For 8 lbs/spyndle sacking warp
X bottom ..................................67%
S M R ......................................33%
4. Sacking Weft:
Sacking weft yarns are low quality yarn. It is coarse and is made from low grade jute fibre. It may contain line cuttings, bale cuttings, soft and hard waste, rope waste, jute dust, habijabi and entangled jute.
Example: For sacking weft
NC .......................................................70%
S M R ..................................................15%
Caddis ..................................................5%
Thread waste and gunny cuttings............10%
5. C.B.C (carpet breaking cloth):
Batch Selection:
Example: For sacking weft
NC .......................................................70%
S M R ..................................................15%
Caddis ..................................................5%
Thread waste and gunny cuttings............10%
5. C.B.C (carpet breaking cloth):
Batch Selection:
Hard jute ................................... 100%
Example: For 8 lbs/spyndle C.B.C warp
B.W.B ....................................... 40%
B.W.C ...................................... 60%
Example: For 8 lbs/spyndle C.B.C weft
Example: For 8 lbs/spyndle C.B.C warp
B.W.B ....................................... 40%
B.W.C ...................................... 60%
Example: For 8 lbs/spyndle C.B.C weft
1 comment:
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